Orbital welding
In orbital welding, the welding head is mechanically guided around the weld body in a holder (the head) and the seam is welded together in a single pass without interruption.
The arc and the seam are protected from the outside air by means of shielding gas. This ensures that the seam can be precisely controlled and the annealing colors and the root of the weld seam can be easily influenced. This ensures a consistently high seam quality.
Further advantages include the high safety of the process, the high reproducibility of the welding results, the short and very economical production time and the ability to document the welding process in accordance with ISO 9000.
Orbital welding technology is mainly used in pipeline and boiler construction and for sterile and ultra-pure media in the chemical, pharmaceutical, semiconductor, beverage and food industries, as it offers a uniform weld seam design that meets hygienic and technical requirements.
We need the following data for your inquiry:
Good documentability
The welding machine, which is controlled by a microprocessor, records and documents all important parameters of the welding process. The residual oxygen content can also be measured and documented after completion of the work.
This means that even high demands on the documentation of the entire work process can be met.
Our services
Our company specializes in orbital welding and employs orbital welders certified in accordance with DIN EN 1418 and the new DIN EN ISO 14732 standard.
Our employees are highly qualified system fitters who have many years of experience in the assembly of pipelines.
They are also qualified TIG manual welders in accordance with DIN EN 287-1 and ISO-certified fitters. We have trained our employees ourselves in internal training courses to become orbital welders.
Thanks to our trained personnel and automated orbital welding processes, we are able to optimize welding times and carry out all work quickly and cost-effectively.
This leads to a high level of efficiency throughout the entire process.
Our equipment
For our work, we use equipment from the well-known manufacturers AMI/ARC, Swagelok, Orbitalum, Polysoude and Fronius, who have already made a name for themselves with the high quality of their orbital welding technology.
Thanks to our mobile orbital welding systems and equipment, we are able to offer our services on site at all construction sites. We also have our own production halls in which larger workpieces can be joined together in our welding systems. This enables us to offer a complete range of services relating to orbital welding and other processes
- ORBIMAT 180 SW orbital welding power source: 6 units
- ARC 207A orbital welding machine: 24 pieces
- ARC 307A orbital welding machine: 6 pieces
- ARC 205 orbital welding machine: 1 piece
- ARC M217P orbital welding machine: 5 pieces
- Swagelok M100 orbital welding machine: 12 pieces
- Swagelok M200 orbital welding machine: 7 pieces
- Polysoude orbital welding machine: 1 piece
- Orbital welding heads: 8-4000, 8-2000, 9-7500, 9-4500, 9-4500, 9AF-750, 9-500, 9-500 c, 95-2375, 95-3500, 95-6625, Swagelok Cajon welding head 5H – B, Swagelok Cajon Micro welding head 8MRH, ORBIWELD 12, ORBIWELD 19, ORBIWELD 38S, ORBIWELD 76S, ORBIWELD 115 S
Diameter: ≥ DN10 - Wall thickness: ≥ 1 mm
- Advantages: Reproducibility of the weld seam, consistent quality, high documentation requirements are met
- Materials: Stainless steel, titanium and steel
As a qualified specialist welding company, we offer you professional welding services in our production halls as well as a personnel service in the form of temporary employment in plant construction and pipeline construction, assembly and engineering companies worldwide that meet the highest safety requirements and standards.
Impressions
We are happy to help you
- Consulting and development
- Budget and schedule planning
- Supplier selection, purchasing and quality control
- Assembly and prefabrication
- Documentation
- Process support
- Maintenance, servicing and revision
Our service for you
We advise you from planning and maintenance to commissioning.
We work with you to develop the best possible process solution for your requirements.
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